The LEDs mounted on the head unit need to be replaced regularly when their life ends. If you cannot receive support abroad from the manufacturer, you need to procure parts or arrange repairs and troubleshooting as well as regular replacement remotely from your country. This may interfere with local production. OMRON provides the same level of supply and support for the ZUV Series anywhere in the world including Asia Pacific and Greater China. You can reliably use the ZUV Series in overseas factories without compromising productivity and quality.
ZUV Series
產品特色
Anywhere in the world
Local procurement at overseas factories
Sales network of around 150 locations in 40 countries and regions
9 Automation Centers in Southeast Asia and Greater China
In Southeast Asia and Greater China where many assembly factories for the world are based, OMRON helps with overseas expansion at its country headquarters and 9 Automation Centers＊2 that demonstrate control applications using latest automation devices.
Please visit the Global Network for the latest information.
https://www.ia.omron.com/global_network
＊1. As of March 2020.
＊2. 35 Automation Centers are located around the world. As of February 2022.
Cross-border Support – Consultation Desk arranges your service request to be carried out Globally –
OMRON account manager pass your request to our Consultation Desk, which Will allow you to use our technical service without constraints of various procedures, languages and borders.
17 years of experience in providing UV LED curing systems (as of 2022)
OMRON was one of the first to exploit the advantage of the UV LED light source and released its first curing system with UV LEDs which replaced lamp irradiation systems, the ZUV Series, in 2005. With the extended variety of heads, lenses, and controllers, the ZUV Smart Curing System became the most popular curing system with UV LEDs in Japan in 2007.＊3 Now in 2022 OMRON is manufacturing the ZUV Series at its own factory and has a proven track record of selling the ZUV Series in various countries around the world since its release in 2005.
＊3. Based on 2009 LED related market research issued by Fuji Chimera Research Institute, Inc. on March 12, 2009.
Meeting diverse UV curing needs
Five spot sizes for reliableUV bonding
UV irradiation using a standard head and spot lens is recommended for general UV curing. The UV irradiation area size can be changed simply by replacing the head lens. You can choose the best spot size for the workpiece from five lenses with different spot diameters, enabling reliable curing of UV adhesives.
Reduce tact time and footprint by combining lens and head
Line beam lens for large area curing
The lens with a wide beam width provides relatively uniform elliptical irradiation. This enables UV curing of even previously difficult workpieces with a single irradiation.
Bonding of camera module housings to substrates
UV curing across a wide area using four heads with the line beam lens reduces tact time.
Diffuse illumination head x diffusing lens for curing at a distance
This combination maintains the irradiation power of 800 mW/cm2 for curing even when the head is 30 mm away from the workpiece. This solves the problem that irradiation cannot be performed close to the workpiece.
UV bonding of optical pickup prisms
Diffuse beam irradiation enables UV curing with a working distance of 30 mm.
Ultra light focus lens for quick curing
The use of the ultra light focus lens with a spot diameter of 2 mm achieves maximum irradiation of 13,200 mW/cm2 ＊1. Strong irradiation power allows fast curing.
Bonding of needles to syringes
High-speed UV curing with the ultra light focus lens shortens tact time of the bonding process.
＊1. Under the following conditions: 100% irradiation power, 25°C room temperature, and with heat sink. Values for reference only.
Side-view lens for irradiation in small spaces
The head with the lens that delivers irradiation at right angles to the head only needs about 1/7 of the installation space of the standard head with the spot lens. Installation flexibility enables UV irradiation in narrow spaces.
Minimization of rear space
Installation space of production equipment can be effectively used. This lens is also suited to retrofitting in confined spaces in existing machines.
Long life reducing operating costs
Reduce replacement frequency of light source with unique heat dissipation structure
The life of a UV LED can be shortened if the heat from the LED cannot escape. All the ZUV Heads use OMRON's unique heat dissipation structure to avoid rise in temperature during light emission, having a long life and reducing replacement frequency of their light source.
Significantly cut operating costs with ultra cooling head
The ultra cooling head can be used for about 4.6 years which are longer than the standard head, greatly reducing operating costs.
Long body for super-long life
The ultra cooling head has a long body where the number of heat dissipation ribs was increased from 21 of the ZUV-HN30MD Standard Head to 40.
Extensive heat dissipation achieved 1.6 times longer life than the standard head and more stable irradiation intensity.
Lower CO2 emissions through reduced power consumption
The highly stable UV LED light source is designed to save power by turning ON when needed. This can significantly reduce not only electricity costs but also CO2 emissions, contributing to carbon neutrality. In addition, the LED light source that does not use mercury reduces environmental impact.
＊2. Power consumption may vary depending on device conditions.
＊3. It was assumed that the head was operated 24 hours a day for 260 days and ON time/equipment operating time = 1/3.
CO2 emissions were calculated using the receiving end coefficient of 4.1 t/10,000 kWh published by the Federation of Electric Power Companies of Japan.
Excellent functionality and usability facilitate on-site operations
Easy-to-operate LCD display
The LCD display simplifies setting. Since it shows irradiation status during operation, UV curing can be performed without expert skills.
Programmed irradiation from each head
A single controller can independently control four heads.
This enables irradiation from different heads with different power, duration, and timing.
Irradiation patterns, such as step irradiation and linear irradiation, can be programmed.
Multi-access link for external control and data transfer
The multi-access link functionality enables external control via the I/O and RS-232C ports and data transfer to a PC via the USB port, providing great usability.
You can control inputs from the external devices via the I/O ports or the RS-232C port to start or stop irradiation, change irradiation patterns, and raise alarms.
The cumulative irradiation energy, counts, and other data can be transferred to a PC via USB. This is useful for storing quality data and analyzing failures.
The Power Tuning function is provided to compensate irradiation power based on the outputs from a luxmeter. Power can be simply compensated during a pre-operation check.
Controller
| Type | Model |
|---|---|
| Multi-function model | ZUV-C40H |
| ZUV-C40H-D |
Note: ZUV-C40H includes an AC adapter. ZUV-C40H-D does not include an AC adapter.
Head Unit *
| Type | Cable length | Model |
|---|---|---|
| Standard head | 2 m | ZUV-HN20MD 2M |
| 0.3 m | ZUV-HN30MD 0.3M | |
| Ultra cooling head | 0.3 m | ZUV-HN10MD 0.3M |
| 2 m | ZUV-HN10MD 2M | |
| Diffuse illumination head | 2 m | ZUV-HN25MD 2M |
| 0.3 m | ZUV-HN35MD 0.3M |
* 365 - nm light source wavelength. Models are also available with a 385-nm light source wavelength.
(Standard head: ZUV-H21MC 2M/H11MC 2M, diffuse illumination head: ZUV-H26MC 2M) Use with the ZUV-C30H Controller.
Lens Unit
| Type | Spot | Model |
|---|---|---|
| Spot lens | Spot dia.: 3 mm | ZUV-L3H |
| Spot dia.: 4 mm | ZUV-L4H | |
| Spot dia.: 6 mm | ZUV-L6H | |
| Spot dia.: 8 mm | ZUV-L8H | |
| Spot dia.: 10 mm | ZUV-L10H | |
| Ultra light focus lens | Spot dia.: 2 mm | ZUV-L2H |
| Line beam lens | Beam width: 12 mm | ZUV-L12L |
| Beam width: 15 mm | ZUV-L15L | |
| Side-view lens * | Spot dia.: 3 mm | ZUV-L3S |
| Spot dia.: 4 mm | ZUV-L4S | |
| Spot dia.: 6 mm | ZUV-L6S | |
| Spot dia.: 8 mm | ZUV-L8S | |
| Spot dia.: 10 mm | ZUV-L10S | |
| Diffusing lens (for diffuse illumination head) | Spot dia.: 12 mm | ZUV-L12H |
* When using ZUV-HN25MD/HN35MD diffuse illumination head with side-view lens, we recommend using ZUV-L3S/L4S.
For Extending Length between Controller and Heads
| Type | Cable length | Model |
|---|---|---|
| Extension cable | 2 m | ZUV-XCN02A |
| 5 m | ZUV-XCN05A | |
| 10 m | ZUV-XCN10A |
Controller
| Item | ZUV-C40H/ZUV-C40H-D | |
|---|---|---|
| Irradiation method |
Constant irradiation |
Irradiation power (0 to 100%). irradiation time (max. 999.9 seconds/unlimited) |
| Pattern irradiation |
Can be set to step or ramp (linear) (16 points specified per setting) | |
| Number of settings | 16 banks | |
| Terminal block I/O |
Inputs | Emergency stop, Start/stop UV irradiation (4 channels), Select settings (banks) |
| Outputs | Ready (4 channels), UV irradiating, errors | |
| RS-232C and USB |
Inputs | Start/stop UV irradiation (4 channels), select settings (banks), get/change setting data, save/read data, execute power tuning, get cumulative irradiation energy |
| Outputs | ||
| Cooling method | Natural air cooling | |
| Applicable Head Unit | ZUV-HN[][] | |
| Applicable Extension Cable | ZUV-XCN[][] | |
| Power supply voltage | Select AC or DC power supply. • AC power supply: 100 to 240 VAC ±10%, 50/60 Hz (AC adapter supplied) *1 *2 • DC power supply: 24 VDC ±10% (supplied from the terminal block on rear of unit) |
|
| Current consumption | • With AC adapter: 1.5 A (36 VA) • With DC power supply: 1.5 A (36 VA) |
|
| Vibration resistance | 10 to 150 Hz: acceleration: 50 m/s2 single amplitude: 0.35 mm each of the X, Y and Z directions for 8 minutes. 10 times |
|
| Drop impact resistance | 150 m/s2 each in 6 directions (up/down, left/right, forward/backward), for 3 | |
| Ambient temperature range | Operating: 5 to 35°C, Storage: -10 to 60°C (with no condensation or icing) | |
| Ambient humidity range | Operating/storage: 30% to 85% (with no condensation or icing) | |
| Degree of protection | IEC60529 IP20 | |
| Material | SECC, aluminum | |
| Weight (packed state) | Approx. 2600 g (main unit: Approx. 1800 g) | |
| Accessories | Instruction Sheet, key, AC adapter (Not for ZUV-C40H-D) | |
*1. Attached AC cord as standard is designed for use with 100 VAC (Japanese specifications). Please purchase
ZUV-C40H-D for use outside Japan.
*2. In the case that you use ZUV-C40H in other than Japan, please connect DC power supply to terminal on backside.
ZUV-C40H-D for use outside Japan.
*2. In the case that you use ZUV-C40H in other than Japan, please connect DC power supply to terminal on backside.
Head Unit
| Item | ZUV- HN20MD |
ZUV- HN25MD |
ZUV-HN10MD | ZUV-HN30MD | ZUV- HN35MD |
|||
|---|---|---|---|---|---|---|---|---|
| Length | 2 m | 2 m | 0.3 m | 2 m | 0.3 m | 0.3 m | ||
| Light source | Wave length | 365 nm * | ||||||
| Applicable Controller | ZUV-C40H(-D) | |||||||
| Applicable Extension Cable | ZUV-XCN[][] | |||||||
| Vibration resistance | 10 to 150 Hz, Acceleration: 50 m/s2, Single amplitude: 0.35 mm in X, Y, and Z directions, 10 sweeps each (8 min/sweep) |
|||||||
| Shock resistance | 150 m/s2 in 6 directions (+/-X, +/-Y, and +/-Z directions), 3 times each | |||||||
| Ambient temperature range |
Operating: 5 to 35°C, Storage: -10 to 60°C (with no condensation or icing) | |||||||
| Ambient humidity range | Operating/storage: 30% to 85% (with no condensation or icing) | |||||||
| Degree of protection | IEC 60529 IP40 | |||||||
| Materials | Aluminum, glass, zinc | Aluminum, glass, zinc, copper | ||||||
| Weight (in packing) |
Approx. 185 g (main unit: approx. 100 g) |
Approx. 235 g (main unit: approx. 160 g) |
Approx. 180 g (main unit: approx. 105 g) |
Approx. 185 g (main unit: approx. 100 g) |
Approx. 150 g (main unit: approx. 55 g) |
|||
| Accessories | Instruction sheet (this sheet), mounting brackets (with M3 screws), warning labels (in English) |
|||||||
* Models are also available with a 385-nm light source wavelength. (Standard head: ZUV-H21MC 2M/H11MC 2M, diffuse
illmination head: ZUV-H26MC 2M) Use with the ZUV-C30H Controller.
illmination head: ZUV-H26MC 2M) Use with the ZUV-C30H Controller.
Lens Unit
| Model | ZUV-L2H/L3H/L4H/L6H/L8H/L10H/L12L/L15L/L3S/L4S/L6S/L8S/L10S/L12H |
|---|---|
| Vibration resistance | 10 to 150 Hz (acceleration 50 m/s2) with a 0.35 mm single amplitude for 8 minutes each in X, Y, and Z directions, 10 times |
| Shock resistance | 150 m/s2, in 6 directions (up/down, right/left, front/back), 3 times each |
| Ambient temperature range | Operating: 5 to 35°C; Storage: -10 to 60°C (with no condensation or icing) |
| Ambient humidity range | Operating/storage: 30% to 85% (with no condensation or icing) |
| Degree of Protection | IEC60529 IP40 |
| Material | Aluminum, glass |
| Weight (package) | ZUV-L2H/L3H/L4H/L6H/L8H/L10H: Approx. 10g (Lens unit: approx. 5g), ZUV-L12L/L15L: Approx. 30g (Lens unit: approx. 5g), ZUV-L3S/L4S/L6S/L8S/L10S: Approx. 35g (Lens unit: approx. 5g), ZUV-L12H: Approx. 30g (Lens unit: approx. 5g) |
| Accessories | Instruction sheet |
When using the standard head
Ultra light focus lens/Spot lens/Line beam lens
| Head unit model | ZUV-HN20MD/HN30MD/HN10MD | ||||||
|---|---|---|---|---|---|---|---|
| Lens unit model | ZUV-L2H | ZUV-L3H | ZUV-L4H | ZUV-L6H | ZUV-L8H | ZUV-L10H | ZUV-L12L |
| Spot diameter/ Beam shape |
2 dia. | 3 dia. | 4 dia. | 6 dia. | 8 dia. | 10 dia. | 12 × 2 mm |
| Recommended working distance |
10 mm | 10 mm | 15 mm | 20 mm | 20 mm | 30 mm | 15 mm |
| Max irradiation *1 | 13,200 mW/cm2 |
8,600 mW/cm2 |
7,200 mW/cm2 |
4,500 mW/cm2 |
2,200 mW/cm2 |
760 mW/cm2 |
1,500 mW/cm2 |
Side-view lens
| Head unit model | ZUV-HN20MD/HN30MD/HN10MD | ||||
|---|---|---|---|---|---|
| Lens unit model | ZUV-L3S | ZUV-L4S | ZUV-L6S | ZUV-L8S | ZUV-L10S |
| Spot diameter | 3 dia. | 4 dia. | 6 dia. | 8 dia. | 10 dia. |
| Recommended working distance |
4 mm | 5 mm | 8 mm | 13 mm | 5 mm |
| Max irradiation *1 | 8,300 mW/cm2 | 6,400 mW/cm2 | 4,200 mW/cm2 | 2,100 mW/cm2 | 660 mW/cm2 |
When using the diffuse Illmination head
Diffusing lens/Side-view lens/Line Beam lens
| Head unit model | ZUV-HN25MD/HN35MD | |||
|---|---|---|---|---|
| Lens unit model | ZUV-L12H | ZUV-L3S | ZUV-L4S | ZUV-L15L |
| Spot diameter/Beam shape | 12 dia. | 3 dia. | 4 dia. | 15 × 3 mm |
| Recommended working distance | 30 mm | 8 mm | 13 mm | 15 mm |
| Max irradiation *1 | 1,100 mW/cm2 | 5,400 mW/cm2 | 3,000 mW/cm2 | 770 mW/cm2 |
*1. Under the following conditions: 100% irradiation power, 25°C room temperature, and with heat sink. Values for
reference only. The irradiation varies depending on factors such as the amiant environment, installation conditions, the
service life of part, and differences between parts.
Continually check the curing status to ensure that there is room for error in the irradiation.
Refer to Beam Spot Profiles (Typical Examples) on Catalog for design information.
reference only. The irradiation varies depending on factors such as the amiant environment, installation conditions, the
service life of part, and differences between parts.
Continually check the curing status to ensure that there is room for error in the irradiation.
Refer to Beam Spot Profiles (Typical Examples) on Catalog for design information.
（單位：mm）
Controller
Multi-function model
ZUV-C40H
ZUV-C40H-D
Head Unit
Standard head (When attached to spot lens)
ZUV-HN20MD
ZUV-HN30MD
Ultra cooling head
ZUV-HN10MD
Diffuse illumination head (When attached to ZUV-L12H)
ZUV-HN25MD
ZUV-HN35MD
Mounting Bracket
Lens Unit
Spot lens
ZUV-L3H/L4H/L6H/L8H/L10H
Ultra light focus lens
ZUV-L2H
Line beam lens
ZUV-L12L
ZUV-L15L
Side-view lens
ZUV-L[]S
Diffusing lens
ZUV-L12H
English
Global Edition
| Catalog Name | Catalog Number [size] |
Last Update | |
|---|---|---|---|
 ZUV Series ZUV-C40H/C40H-D Catalog |
E607-E1-01 [5223KB] |
May 09, 2022
20220509
|
ZUV Series ZUV-C40H/C40H-D Catalog |
如有需要請洽各所營業人員
誠睿台南所 TEL：06-2493086
誠睿台中所 TEL：04-23380790
誠睿新竹所 TEL：03-6685558
客服信箱 service@hitifa.com.tw
誠睿台南所 TEL：06-2493086
誠睿台中所 TEL：04-23380790
誠睿新竹所 TEL：03-6685558
客服信箱 service@hitifa.com.tw
如有需要請洽各所營業人員
誠睿台南所 TEL：06-2493086
誠睿台中所 TEL：04-23380790
誠睿新竹所 TEL：03-6685558
客服信箱 service@hitifa.com.tw
誠睿台南所 TEL：06-2493086
誠睿台中所 TEL：04-23380790
誠睿新竹所 TEL：03-6685558
客服信箱 service@hitifa.com.tw
